As one of India’s leading FIBC Baffle Bag manufacturers and exporters, Mittal Technopack Pvt. Ltd. specializes in designing high-quality, durable, and cost-effective baffle bags that retain their shape, save space, and ensure product safety during transit.
What Is an FIBC Baffle Bag?
An FIBC Baffle Bag, also known as a Formstable Bag or Q Bag, is a type of Flexible Intermediate Bulk Container (FIBC) engineered to maintain a cubical shape after filling. Unlike standard bulk bags that bulge outward when filled, baffle bags feature internal fabric panels called “baffles” stitched into the corners of the bag.
These baffles help distribute the load evenly and keep the bag’s shape intact, making it more stable, stackable, and space-efficient — ideal for industries dealing with powders, granules, or free-flowing products.
Classification of FIBC Baffle Bags
FIBC Baffle Bags are available in multiple designs and construction types, each suited for specific product requirements and handling needs. Below are the most common classifications:
1. Based on Construction Type
- 4-Panel Baffle Bag:
Made from four separate fabric panels with baffles attached at each corner. Offers excellent shape retention and high load capacity. - U-Panel Baffle Bag:
Constructed using a U-shaped body and two additional side panels. Stronger and more durable than standard designs. - Circular (Tubular) Baffle Bag:
Manufactured from a continuous circular fabric with baffles sewn inside. Ideal for lightweight or fine materials, minimizing seam stress.
2. Based on Fabric Type
- Type A:
Standard polypropylene fabric without electrostatic protection — suitable for non-flammable materials. - Type B:
Prevents sparks and brush discharges; ideal for dry powders where flammable gases or vapors are not present. - Type C (Conductive):
Made with conductive threads that are safely grounded during filling and discharging — used for flammable materials. - Type D (Static Dissipative):
Eliminates the need for grounding while preventing static build-up — ideal for industries handling flammable powders or gases.
3. Based on Usage
- Single-Trip (One-Time Use):
Designed for one-time transport of materials; cost-effective for low-risk logistics. - Multi-Trip (Reusable):
Built for multiple uses with higher safety factors (6:1), suitable for long-term industrial applications.
4. Based on Application
- Food-Grade Baffle Bags:
Manufactured in BRC AA+ Certified Clean Rooms, suitable for storing food ingredients, grains, sugar, and spices. - UN-Certified Baffle Bags:
Designed for hazardous materials, complying with international safety regulations for chemical and petrochemical transport. - Industrial-Grade Baffle Bags:
Used for construction materials, resins, fertilizers, and other non-food industrial products.
Key Features of FIBC Baffle Bags
Mittal Technopack’s baffle bags are manufactured using premium-grade woven polypropylene fabric, available in both coated and uncoated variants. Our advanced production technology ensures excellent strength, uniformity, and long-term durability.
Technical Specifications:
- Volume: 20 to 85 cubic feet
- Base Dimensions: 40” x 40” to 42” x 42”
- Height: 24” to 80”
- Safe Working Load: 500 – 4000 lbs
- Safety Factor: 5:1 or 6:1
- Fabric Options: A, B, C, and D types
- UV Stabilization: Up to 1600 hours
- Construction: Standard and sift-proof seams
- Certification: ISO and BRCGS Certified facilities
We also offer multiple filling and discharge options, single or multi-trip designs, and food-grade or UN-certified baffle bags based on your application.
Benefits of Using FIBC Baffle Bags
Choosing FIBC Baffle Bags offers significant operational and logistical advantages.
✅ Shape Retention: The internal baffles prevent bulging, keeping the bag’s square shape intact.
✅ Optimized Storage: Up to 30% more storage capacity compared to standard bulk bags.
✅ Excellent Stackability: Easier to store and transport due to the cubical design.
✅ Reduced Shipping Costs: Efficient use of container and warehouse space.
✅ Enhanced Product Protection: Sturdy structure minimizes product damage during handling.
✅ Eco-Friendly Option: Reusable and recyclable material ensures sustainability.
Applications of Baffle FIBC Bags
FIBC Baffle Bags are widely used across industries that handle dry, free-flowing, and granulated materials.
Applications of FIBC Baffle Bags
- Agricultural products – Wheat, grains, seeds, pulses, and beans
- Food ingredients – Sugar, salt, flour, starch, and additives
- Minerals and chemicals – Silica, limestone, resin, and petrochemicals
- Construction materials – Sand, cement, and aggregates
- Plastic and polymer industries – Pellets and granules
With their durability and design precision, these bags are ideal for both domestic and export packaging requirements.
Why Choose Mittal Technopack for FIBC Baffle Bags?
With over three decades of manufacturing excellence, Mittal Technopack Pvt. Ltd. stands as one of India’s largest and most trusted FIBC bag exporters.
Here’s why global clients prefer Mittal:
- 100% Export-Oriented Unit (EOU) with BRC AA+ Certified Food Grade Facility
- Proven track record of over 15 years with leading global brands
- Cost-effective, lightweight, and high-SWL (Safe Working Load) FIBC solutions
- Quick access to major ports – Located within 20 km from port and highway
- Ethical business practices ensuring long-term relationships
- Customizable solutions tailored to your packaging needs
Our baffle bags are exported to Europe, the UK, the USA, Australia, Canada, Israel, and Africa, meeting global quality and safety standards.
Custom Baffle Bag Solutions
Every industry has unique packaging requirements. At Mittal Technopack, we offer custom FIBC baffle bags designed to your specifications — from size, GSM, and SWL rating to filling and discharge options.
Our experienced team works closely with clients to create efficient, reliable, and eco-friendly packaging solutions that ensure maximum protection for your products during transport and storage.
Conclusion
The FIBC Baffle Bag is an innovation that combines efficiency, safety, and sustainability. Whether you are storing food ingredients, chemicals, or construction materials, these formstable bags deliver optimal space utilization and superior load stability.
Partner with Mittal Technopack Pvt. Ltd., a name trusted globally for quality, commitment, and innovation in bulk packaging solutions.
